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TABLE OF CONTENTS (cont’d)
6 TROUBLESHOOTING
Error Troubleshooting..................................................................................................................... 6-2
Troubleshooting Table.................................................................................................................... 6-8
Interface Troubleshooting............................................................................................................... 6-10
Test Print Troubleshooting.............................................................................................................. 6-12
7 REPLACEMENT PROCEDURES
Replacement Procedures ............................................................................................................... 7-1
Print Head....................................................................................................................................... 7-2
Platen Rollers ................................................................................................................................. 7-3
Label Sensors................................................................................................................................. 7-4
Main PCB ....................................................................................................................................... 7-6
Operational Panel PCB................................................................................................................... 7-7
Power Supply.................................................................................................................................. 7-8
Stepper Motor Driver PCB .............................................................................................................. 7-9
Timing Belt...................................................................................................................................... 7-10
Ribbon-Winding Belt....................................................................................................................... 7-12
Ribbon Sensor................................................................................................................................ 7-14
Head-Open Sensor......................................................................................................................... 7-15
Ribbon Boss/Torque Limiter ........................................................................................................... 7-16
Memory Cartridge ........................................................................................................................... 7-18
Interface Board ............................................................................................................................... 7-19
Cutter Kit ........................................................................................................................................ 7-20
Real-Time Clock ............................................................................................................................. 7-21
Cutter-Open Sensor........................................................................................................................ 7-22
Dispenser Installation ..................................................................................................................... 7-23
Dispenser Label Sensor ................................................................................................................. 7-24
Internal Rewinder Front .................................................................................................................. 7-25
Internal Rewinder Side Cover......................................................................................................... 7-26
Internal Rewinder Retraction Base Plate........................................................................................ 7-27
Internal Rewinder Roller Driver Belt ............................................................................................... 7-28
Internal Rewinder Timing Belt......................................................................................................... 7-29
Internal Rewinder Torque Limiter ................................................................................................... 7-30
Internal Rewinder Feed Roller........................................................................................................ 7-31
Internal Rewinder Micro Sensor ..................................................................................................... 7-32
Internal Rewinder Retraction Sensor.............................................................................................. 7-33
Internal Rewinder Paper Load Sensor............................................................................................ 7-34
- GL4xxe Service Manual 1
- O RADIO AND TV RECEPTION 2
- TABLE OF CONTENTS 3
- TABLE OF CONTENTS (cont’d) 4
- INTRODUCTION 7
- ABOUT THIS MANUAL 8
- GENERAL DESCRIPTION 9
- THEORY OF OPERATION 10
- CONTROL FEATURES 11
- Unit 1: Introduction 12
- GL4xxe Series Service Manual 12
- TECHNICAL DATA 13
- Unit 2: Technical Data 14
- REGULATORY 15
- CHARACTER FONT CAPABILITIES 16
- BARCODE CAPABILTIES 17
- INTERFACE 18
- SPECIFICATIONS 18
- INTERFACE SPECIFICATIONS 19
- SUPPORTED PROTOCOLS 20
- READY/BUSY INTERFACE SIGNALS 21
- IEEE1284 PARALLEL INTERFACE 22
- Table of IEEE1284 signals 23
- UNIVERSAL SERIAL BUS (USB) 25
- SOFTWARE SPECIFICATIONS 26
- 802.11G WIRELESS 27
- ALL INTERFACES 28
- RECEIVE BUFFER CONTROL 29
- STATUS5 TIMING CHARTS 29
- NORMAL PROCESS 29
- CANCEL PROCESS 29
- ERROR PROCESS 29
- PRINT PROCESS 30
- COMMAND PROCESS 30
- BCC ERROR PROCESS 30
- CHARTS AND DIAGRAMS 31
- PRINT SETUP DIMENSIONS 32
- LABEL PRINT DIRECTION 33
- LABEL ADJUSTMENT DIAGRAM 34
- READY/BUSY TIMING CHARTS 35
- X-ON/X-OFF TIMING CHARTS 36
- Unit 4: Charts And Diagrams 37
- CONFIGURATION 39
- PRINTER CONFIGURATION 40
- CONFIGURATION MODES 41
- CONFIGURATION MODE 42
- ADVANCED MODE 43
- SERIAL INTERFACE MODE 45
- PARALLEL INTERFACE MODE 46
- CENTRONICS INTERFACE MODE 47
- PGL EMULATION MODE 51
- ZGL EMULATION MODE 52
- DGL EMULATION MODE 53
- TGL EMULATION MODE 54
- IGL EMULATION MODE 55
- DIAGNOSTICS MODE 56
- PRINTER MANAGEMENT MODE 57
- MISC QUICK MENUS 58
- SOFT RESET 59
- KEY LOCK/UNLOCK 59
- MENU DEFINITION TABLES 60
- USER MODE (TABLE 4-1) 61
- ADVANCED MODE (TABLE 4-3) 67
- Data Protocol 80
- Buffer Size in K 80
- INTERFACES 90
- MENU DESCRIPTION 100
- EMULATION 101
- DIAGNOSTICS 120
- Priority Setting 120
- Command* 120
- IGL Setup 120
- Save state* 120
- Error Log Clear 122
- TROUBLESHOOTING 127
- ERROR TROUBLESHOOTING 128
- ERROR MESSAGES 129
- TROUBLESHOOTING TABLE 134
- NO PRINTED IMAGE 135
- INCORRECT LABEL POSITIONING 135
- SMEARED PRINT IMAGES 135
- INTERFACE TROUBLESHOOTING 136
- LAN ETHERNET INTERFACE 137
- 802.11G WIRELESS INTERFACE 137
- CENTRONICS INTERFACE 137
- TEST PRINT TROUBLESHOOTING 138
- Figure 6-2, Sample Test Label 139
- REPLACEMENT 140
- PROCEDURES 140
- REPLACEMENT PROCEDURES 141
- PLATEN ROLLER REPLACEMENT 142
- LABEL SENSOR REPLACEMENTS 143
- MAIN PCB REPLACEMENT 145
- POWER SUPPLY REPLACEMENT 147
- PCB during reassembly 148
- TIMING BELT REPLACEMENT 149
- RIBBON SENSOR REPLACEMENT 153
- HEAD-OPEN SENSOR REPLACEMENT 154
- RIBBON BOSS/TORQUE LIMITER 155
- Note the 156
- MEMORY CARTRIDGE REPLACEMENT 157
- INTERFACE BOARD REPLACEMENT 158
- CUTTER KIT REPLACEMENT 159
- REAL-TIME CLOCK REPLACEMENT 160
- Original front cover 162
- Figure 7-26, Replacement 170
- CHECKING / ADJUSTMENT 174
- PERFORMING TEST PRINTS 175
- RESETTING PRINT HEAD DATA 176
- SETTING THE LCD CONTRAST 178
- UPDATING THE PRINTER FIRMWARE 179
- HEAD OPEN SENSOR CHECKING 182
- PRINT DARKNESS ADJUSTMENT 183
- Pitch sensor holder 185
- I-Mark sensor position 185
- Gap Sensor position 185
- PRINT OFFSET ADJUSTMENT 186
- PRINT HEAD ALIGNMENT 187
- PRINT HEAD PRESSURE SETTING 188
- RIBBON TENSION ADJUSTMENT 190
- TIMING BELT ADJUSTMENTS 191
- SIMPLE DISPENSER ADJUSTMENT 193
- GLOSSARY 194
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