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Operator Manual
For printer model:
CG4 Series
www.satoamerica.com
PN: 9001218C
Read this Operator Manual before using this product.
Keep this document available for future reference.
CG408DT
CG412DT
Direct Thermal Type
CG408TT
CG412TT
Thermal Transfer Type
Seitenansicht 0
1 2 3 4 5 6 ... 101 102

Inhaltsverzeichnis

Seite 1 - Operator Manual

Operator ManualFor printer model: CG4 Serieswww.satoamerica.comPN: 9001218CRead this Operator Manual before using this pro

Seite 2 - SATO America, Inc

Section 1: IntroductionPage 1-2 CG4 Series Operator Manual1.2 UNPACKINGWhen unpacking the printer, take note of the following:1. The box should stay r

Seite 3 - Safety Precautions

Section 8: AppendixPage 8-12 CG4 Series Operator ManualThis page is intentionally left blank

Seite 4

Section 9: Sato Group of CompaniesCG4 Series Operator Manual Page 9-1SATO GROUP OF COMPANIES

Seite 5 - Power Supply

SATO GROUP OF COMPANIESAsia Pacific & Oceania RegionSATO ASIA PACIFIC PTE. LTD.438A Alexandra Road #05-01/04, Alexandra Technopark, Singapore 1199

Seite 6

Section 1: IntroductionCG4 Series Operator Manual Page 1-31.3 PARTS IDENTIFICATION12347568Front viewOperator panelIt consists of two contact buttons a

Seite 7 - Table of Contents

Section 1: IntroductionPage 1-4 CG4 Series Operator Manual1.3 PARTS IDENTIFICATION (cont’d)9USB and RS232C interface on-board10USB and LAN interface o

Seite 8

Section 1: IntroductionCG4 Series Operator Manual Page 1-51.2 PARTS IDENTIFICATION (cont’d)CG408DT/ CG412DTCG408TT/ CG412TT1520161718192122151820 1921

Seite 9 - INTRODUCTION

Section 1: IntroductionPage 1-6 CG4 Series Operator ManualThis page is intentionally left blank

Seite 10 - 1.2.1 Included Accessories

Section 2: InstallationCG4 Series Operator Manual Page 2-1INSTALLATIONThis section assists you in installing consumable media in the printer, as well

Seite 11 - 1.3 PARTS IDENTIFICATION

Section 2: InstallationPage 2-2 CG4 Series Operator Manual2.1 SITE LOCATIONConsider the following when setting up the printer:• Place the printer on a

Seite 12 - Back view

Section 2: InstallationCG4 Series Operator Manual Page 2-32.3 LOADING LABELS2.3.1 Loading Roll media 1.With the power supply off, pull the cover open/

Seite 13

Section 2: InstallationPage 2-4 CG4 Series Operator Manual2.3 LOADING LABELS (cont’d)5.Close the top cover until it clicks into position. Notes:• Be c

Seite 14 - Section 1: Introduction

Section 2: InstallationCG4 Series Operator Manual Page 2-52.3 LOADING LABELS (cont’d)2.3.2 Loading Fan-folded media 1.With the power supply off, pull

Seite 15 - INSTALLATION

PN: 9001218CSATO America, Inc.10350A Nations Ford RoadCharlotte, NC 28273Main Phone: (704) 644.1650Technical Support: (704) 644.1660Technical Support

Seite 16 - 2.1 SITE LOCATION

Section 2: InstallationPage 2-6 CG4 Series Operator Manual2.3 LOADING LABELS (cont’d)5.After loading the media, turn on the power. The printer is onli

Seite 17 - 2.3 LOADING LABELS

Section 2: InstallationCG4 Series Operator Manual Page 2-72.4 LOADING THE CARBON RIBBON (FOR CG408TT, CG412TT ONLY)The CG408TT and C412TT printers ena

Seite 18 - 2.3 LOADING LABELS (cont’d)

Section 2: InstallationPage 2-8 CG4 Series Operator Manual2.4 LOADING THE CARBON RIBBON (FOR CG408TT, CG412TT ONLY) (cont’d)3.Open the carbon ribbon p

Seite 19

Section 2: InstallationCG4 Series Operator Manual Page 2-92.4 LOADING THE CARBON RIBBON (FOR CG408TT, CG412TT ONLY) (cont’d)5.From the ribbon supply u

Seite 20 - (Printed side face up)

Section 2: InstallationPage 2-10 CG4 Series Operator Manual2.5 CONNECTIONS This section explains the power cable and interface cable connection proced

Seite 21 - Ribbon unit

Section 2: InstallationCG4 Series Operator Manual Page 2-112.5 CONNECTIONS (cont’d)2.5.2 To activate the connected interfaceAfter connection, you need

Seite 22

Section 2: InstallationPage 2-12 CG4 Series Operator Manual2.5 CONNECTIONS (cont’d)2.5.4 Connecting the Power Cable1.Connect the AC power cable to the

Seite 23 - Ribbon route

Section 2: InstallationCG4 Series Operator Manual Page 2-132.5 CONNECTIONS (cont’d)2.5.5 Turning On the PowerPress the POWER on the operation panel of

Seite 24 - 2.5 CONNECTIONS

Section 2: InstallationPage 2-14 CG4 Series Operator ManualThis page is intentionally left blank

Seite 25

Section 3: Operation and ConfigurationCG4 Series Operator Manual Page 3-1OPERATION AND CONFIGURATIONBefore using the printer, it is best to read this

Seite 26

Safety PrecautionsCG4 Series Operator Manual Page iSafety PrecautionsPlease read the following information carefully before installing and using the p

Seite 27 - 2.5.6 Turning Off the Power

Section 3: Operation and ConfigurationPage 3-2 CG4 Series Operator Manual3.1 OPERATOR PANELThe operator panel located on the top front, consists of tw

Seite 28 - Section 2: Installation

Section 3: Operation and ConfigurationCG4 Series Operator Manual Page 3-33.2 OPERATING MODESYou can set the printer in any of the following modes: 1.N

Seite 29 - OPERATION AND CONFIGURATION

Section 3: Operation and ConfigurationPage 3-4 CG4 Series Operator Manual3.3 USER TEST PRINT MODEThis mode produces test labels for diagnostic purpose

Seite 30 - 3.1 OPERATOR PANEL

Section 3: Operation and ConfigurationCG4 Series Operator Manual Page 3-53.3 USER TEST PRINT MODE (cont’d)3.3.1 Output Data of the User Test PrintThe

Seite 31 - 3.2 OPERATING MODES

Section 3: Operation and ConfigurationPage 3-6 CG4 Series Operator Manual3.3 USER TEST PRINT MODE (cont’d)Second print-out (Protocol code setting valu

Seite 32 - 3.3 USER TEST PRINT MODE

Section 3: Operation and ConfigurationCG4 Series Operator Manual Page 3-73.3 USER TEST PRINT MODE (cont’d)USB and IEEE 1284 interface on board USB and

Seite 33 - Pitch offset value ±099 DOT

Section 3: Operation and ConfigurationPage 3-8 CG4 Series Operator Manual3.4 FACTORY TEST PRINT MODEThis mode produces test labels for diagnostic purp

Seite 34

Section 3: Operation and ConfigurationCG4 Series Operator Manual Page 3-93.4 FACTORY TEST PRINT MODE (cont’d)3.4.1 Output Data of the Factory Test Pri

Seite 35

Section 3: Operation and ConfigurationPage 3-10 CG4 Series Operator Manual3.4 FACTORY TEST PRINT MODE (cont’d)Second print-out (Settings)Third print-o

Seite 36 - 3.4 FACTORY TEST PRINT MODE

Section 3: Operation and ConfigurationCG4 Series Operator Manual Page 3-113.5 OPERATION SETTING MODE The operation setting mode enables further select

Seite 37

Safety PrecautionsPage ii CG4 Series Operator Manual WarningRegarding the cutter• Do not touch the cutter with your hands or do not put something into

Seite 38 - Base reference correction

Section 3: Operation and ConfigurationPage 3-12 CG4 Series Operator Manual3.5 OPERATION SETTING MODE (cont’d)Program Download ModeFont Download ModeDe

Seite 39 - 3.5 OPERATION SETTING MODE

Section 3: Operation and ConfigurationCG4 Series Operator Manual Page 3-133.5 OPERATION SETTING MODE (cont’d)Notes:•Press the FEED/LINE button to sele

Seite 40 - OPERATION SETTING MODE

Section 3: Operation and ConfigurationPage 3-14 CG4 Series Operator Manual3.6 PROGRAM DOWNLOAD MODE (cont’d)Notes:• Use the selected interface for PC

Seite 41 - 3.6 PROGRAM DOWNLOAD MODE

Section 3: Operation and ConfigurationCG4 Series Operator Manual Page 3-153.7 FONT DOWNLOAD MODEIn this mode, the printer is set to download fonts fro

Seite 42 - 3.6.1 Firmware Download

Section 3: Operation and ConfigurationPage 3-16 CG4 Series Operator Manual3.8 DEFAULT SETTING MODEWhen default setting mode is selected and executed i

Seite 43 - 3.7 FONT DOWNLOAD MODE

Section 3: Operation and ConfigurationCG4 Series Operator Manual Page 3-173.9 HEX DUMP MODEHEX Dump Mode allows you to print the contents of the recei

Seite 44 - 3.8 DEFAULT SETTING MODE

Section 3: Operation and ConfigurationPage 3-18 CG4 Series Operator Manual3.11 PRINTER CONFIGURATIONS SETTINGYou can set the printer configuration by

Seite 45 - 3.9 HEX DUMP MODE

Section 3: Operation and ConfigurationCG4 Series Operator Manual Page 3-19*1. Available for USB+RS-232C specification only.*2. Available for USB+LAN s

Seite 46

Section 3: Operation and ConfigurationPage 3-20 CG4 Series Operator ManualThis page is intentionally left blank

Seite 47

Section 4: TroubleshootingCG4 Series Operator Manual Page 4-1TROUBLESHOOTINGIf you are unable to produce printouts on the CG4 Series printer, use this

Seite 48

Safety PrecautionsCG4 Series Operator Manual Page iiiPrecautions for Installation and HandlingPrinter operation can be affected by the printer environ

Seite 49 - TROUBLESHOOTING

Section 4: TroubleshootingPage 4-2 CG4 Series Operator Manual4.1 ERROR SIGNAL TROUBLESHOOTINGThe ON LINE (POWER) and ERROR indicators light or flash i

Seite 50 - Download

Section 4: TroubleshootingCG4 Series Operator Manual Page 4-34.1 ERROR SIGNAL TROUBLESHOOTING (Cont’d)ContentsON LINE (POWER) LEDERROR LEDBuzzer Cause

Seite 51

Section 4: TroubleshootingPage 4-4 CG4 Series Operator Manual4.2 TROUBLESHOOTING TABLE*1 Ribbon stock conditions are only applicable to CG408TT and CG

Seite 52 - TROUBLESHOOTING TABLE

Section 4: TroubleshootingCG4 Series Operator Manual Page 4-54.2 TROUBLESHOOTING TABLE (Cont’d)TROUBLESHOOTING TABLELIGHT PRINT IMAGESLow print head d

Seite 53 - MEANDERING MEDIA

Section 4: TroubleshootingPage 4-6 CG4 Series Operator Manual4.3 INTERFACE TROUBLESHOOTINGThis chapter provides a checklist for the various interface

Seite 54 - CHK TROUBLESHOOTING STEP

Section 4: TroubleshootingCG4 Series Operator Manual Page 4-74.3 INTERFACE TROUBLESHOOTING (Cont’d)4.4 TEST PRINT TROUBLESHOOTINGThis chapter provides

Seite 55 - 4.4.2 Test label printing

Section 4: TroubleshootingPage 4-8 CG4 Series Operator ManualThis page is intentionally left blank

Seite 56 - Section 4: Troubleshooting

Section 5: Cleaning and MaintenanceCG4 Series Operator Manual Page 5-1CLEANING AND MAINTENANCEThis section provides information on user maintenance fo

Seite 57 - CLEANING AND MAINTENANCE

Section 5: Cleaning and MaintenancePage 5-2 CG4 Series Operator Manual5.1 CLEANING THE PRINT HEAD, PLATEN AND ROLLERSThe print head not only generates

Seite 58

Section 5: Cleaning and MaintenanceCG4 Series Operator Manual Page 5-35.2 HOW TO CLEAN THE PRINTER (CLEANING KIT) (cont’d)9.Locate the I-Mark sensor a

Seite 59 - Media guide

Safety PrecautionsPage iv CG4 Series Operator Manual

Seite 60 - 5.4 EASY REPLACEMENT OF PARTS

Section 5: Cleaning and MaintenancePage 5-4 CG4 Series Operator Manual5.4 EASY REPLACEMENT OF PARTSIt is easy to replace the print head and platen rol

Seite 61

Section 5: Cleaning and MaintenanceCG4 Series Operator Manual Page 5-55.4 EASY REPLACEMENT OF PARTS (cont’d)7.Align the two circular recess of the pri

Seite 62 - Circular

Section 5: Cleaning and MaintenancePage 5-6 CG4 Series Operator Manual5.4 EASY REPLACEMENT OF PARTS (cont’d)7.Insert the left shaft of the new print h

Seite 63 - 5.5 ADJUSTING PRINT QUALITY

Section 5: Cleaning and MaintenanceCG4 Series Operator Manual Page 5-75.5 ADJUSTING PRINT QUALITYPrint quality can be optimized with regular cleaning

Seite 64

Section 5: Cleaning and MaintenancePage 5-8 CG4 Series Operator ManualThis page is intentionally left blank

Seite 65 - POWER SUPPLY (AC ADAPTER)

Section 6: General SpecificationsCG4 Series Operator Manual Page 6-1GENERAL SPECIFICATIONS6.1 PRINTER BASIC SPECIFICATIONSMODEL NAMECG408 DT CG412 DT

Seite 66 - MODEL NAME

Section 6: General SpecificationsPage 6-2 CG4 Series Operator ManualMODEL NAMECG408 DT/ CG408TT CG412 DT/ CG412TTMEDIA (BE SURE TO USE MEDIA MANUFACTU

Seite 67

Section 6: General SpecificationsCG4 Series Operator Manual Page 6-3MODEL NAMECG408 DT CG412 DT CG408 TT CG412 TTRIBBON (BE SURE TO USE RIBBON MANUFAC

Seite 68

Section 6: General SpecificationsPage 6-4 CG4 Series Operator ManualMODEL NAMECG408 DT CG412 DT CG408 TT CG412 TTSELF-DIAGNOSISCover Open DetectionPap

Seite 69 - STANDARD FUNCTIONS

Section 6: General SpecificationsCG4 Series Operator Manual Page 6-5MODEL NAMECG408 DT CG412 DT CG408 TT CG412 TTBARCODE CAPABILITIESLinear Bar CodesU

Seite 70 - REGULATORY COMPLIANCE

Table of ContentsCG4 Series Operator Manual Page 1Table of ContentsIntroduction...

Seite 71 - DISPENSER SPECIFICATIONS

Section 6: General SpecificationsPage 6-6 CG4 Series Operator ManualMODEL NAMECG408 DT CG412 DT CG408 TT CG412 TTHARDWARE AND RELATEDOperation keys PO

Seite 72

Section 6: General SpecificationsCG4 Series Operator Manual Page 6-76.2 OPTIONAL ACCESSORIES SPECIFICATIONSCUTTER SPECIFICATIONSMedia Type Non-adhesiv

Seite 73 - INTERFACE SPECIFICATIONS

Section 6: General SpecificationsPage 6-8 CG4 Series Operator ManualThis page is intentionally left blank

Seite 74 - 7.2 RS232C SERIAL INTERFACE

Section 7: Interface SpecificationsCG4 Series Operator Manual Page 7-1INTERFACE SPECIFICATIONSThis section presents the interface types and their spec

Seite 75

Section 7: Interface SpecificationsPage 7-2 CG4 Series Operator Manual7.2 RS232C SERIAL INTERFACE7.2.1 Basic Specifications of RS-232C Serial Interfac

Seite 76 - 7.2.2 Ready/Busy

Section 7: Interface SpecificationsCG4 Series Operator Manual Page 7-37.2 RS232C SERIAL INTERFACE (cont’d)Function descriptionsFunction DescriptionBau

Seite 77 - 7.2.3 X-ON/X-OFF

Section 7: Interface SpecificationsPage 7-4 CG4 Series Operator Manual7.2 RS232C HIGH SPEED SERIAL INTERFACE (cont’d)7.2.2 Ready/BusyThis protocol con

Seite 78

Section 7: Interface SpecificationsCG4 Series Operator Manual Page 7-57.2 RS232C HIGH SPEED SERIAL INTERFACE (cont’d)7.2.3 X-ON/X-OFFThis transmission

Seite 79 - 7.3.2 Pin Assignments

Section 7: Interface SpecificationsPage 7-6 CG4 Series Operator Manual7.3 IEEE 1284 PARALLEL INTERFACE7.3.1 Basic Specifications of IEEE1284 parallel

Seite 80 - 7.3.3 Input/Output Signals

Section 7: Interface SpecificationsCG4 Series Operator Manual Page 7-77.3 IEEE 1284 PARALLEL INTERFACE (cont’d)7.3.2 Pin AssignmentsPin assignment of

Seite 81 - 7.4.2 Pin Assignments

Table of ContentsPage 2 CG4 Series Operator ManualAppendix...

Seite 82 - 7.4.3 Host Computer Settings

Section 7: Interface SpecificationsPage 7-8 CG4 Series Operator Manual7.3 IEEE 1284 PARALLEL INTERFACE (cont’d)7.3.3 Input/Output Signals The details

Seite 83

Section 7: Interface SpecificationsCG4 Series Operator Manual Page 7-97.4 UNIVERSAL SERIAL BUS (USB) INTERFACEThis printer supports the USB 2.0-compli

Seite 84 - 7.5.2 Software Specifications

Section 7: Interface SpecificationsPage 7-10 CG4 Series Operator Manual7.4 UNIVERSAL SERIAL BUS (USB) INTERFACE (cont’d)7.4.3 Host Computer SettingsIn

Seite 85 - 7.5.5 FTP Specifications

Section 7: Interface SpecificationsCG4 Series Operator Manual Page 7-117.5 LOCAL AREA NETWORK (LAN) ETHERNET7.5.1 Basic Specifications of LANA Local A

Seite 86 - 7.5.7 Setting/Displayed Items

Section 7: Interface SpecificationsPage 7-12 CG4 Series Operator Manual7.5 LOCAL AREA NETWORK (LAN) ETHERNET (cont’d)7.5.2 Software SpecificationsProt

Seite 87

Section 7: Interface SpecificationsCG4 Series Operator Manual Page 7-137.5 LOCAL AREA NETWORK (LAN) ETHERNET (cont’d)7.5.3 TCP/IP SpecificationsIn TCP

Seite 88

Section 7: Interface SpecificationsPage 7-14 CG4 Series Operator Manual7.5 LOCAL AREA NETWORK (LAN) ETHERNET (cont’d)7.5.6 TELNET SpecificationsTELNET

Seite 89 - APPENDIX

Section 7: Interface SpecificationsCG4 Series Operator Manual Page 7-157.5 LOCAL AREA NETWORK (LAN) ETHERNET (cont’d)Notes1) For the detailed On-board

Seite 90 - 8.1.2 Cut position Adjustment

Section 7: Interface SpecificationsPage 7-16 CG4 Series Operator ManualThis page is intentionally left blank

Seite 91

Section 8: AppendixCG4 Series Operator Manual Page 8-1APPENDIXThe following information is provided:• 8.1 Optional Accessories - Cutter• 8.2 Optional

Seite 92 - Label output

Section 1: IntroductionCG4 Series Operator Manual Page 1-1INTRODUCTIONThank you for your investment in this SATO printer product.This Operators Manual

Seite 93

Section 8: AppendixPage 8-2 CG4 Series Operator Manual8.1 OPTIONAL ACCESSORIES - CUTTERThe cutter should only be installed by SATO qualified servicing

Seite 94 - 8.4 OPERATION MODE SELECTION

Section 8: AppendixCG4 Series Operator Manual Page 8-38.1 OPTIONAL ACCESSORIES - CUTTER (cont’d)8.1.3 Cutter replacement Over time, the cutter loses i

Seite 95 - Cutter Mode

Section 8: AppendixPage 8-4 CG4 Series Operator Manual8.2 OPTIONAL ACCESSORIES - DISPENSER (cont’d)4.If the paper is not taut, roll the paper on the m

Seite 96 - Linerless (Non Sepa) Mode

Section 8: AppendixCG4 Series Operator Manual Page 8-58.3 POSITIONS OF SENSORS AND OPTIONS7.3mm (0.29”)5.0mm (0.19”)46.3mm(1.82”)I-Mark sensorGap sens

Seite 97 - Base reference

Section 8: AppendixPage 8-6 CG4 Series Operator Manual8.4 OPERATION MODE SELECTIONThere are five modes of printer operation: Continuous, Tear-off, Cut

Seite 98 - 8.7 PAPER END

Section 8: AppendixCG4 Series Operator Manual Page 8-78.5 BASE REFERENCE POINTThe base reference point is the point at which one determines the print

Seite 99 - 8.7.2 Fanfold Label End

Section 8: AppendixPage 8-8 CG4 Series Operator Manual8.5 BASE REFERENCE POINT (cont’d)8.5.1 Base Reference point Adjustment Print Position Offset ref

Seite 100 - Section 8: Appendix

Section 8: AppendixCG4 Series Operator Manual Page 8-98.6 OFFSET POSITION ADJUSTMENTThis setting adjusts the option (Cutter, Dispenser, Tear off) stop

Seite 101 - SATO GROUP OF COMPANIES

Section 8: AppendixPage 8-10 CG4 Series Operator Manual8.7 PAPER END8.7.1 Roll Label End When the Label End is less than 40mm (1.57”) from the end of

Seite 102

Section 8: AppendixCG4 Series Operator Manual Page 8-118.7.2 Fanfold Label EndThe printer behavior when paper end is detected is as follows:• After pr

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